Custom High Flex Cable Assembly – 120" Custom Pin-Out Robotic Cable

Product Overview

Our 120-inch custom high flex cable is engineered specifically for demanding automation environments requiring elite continuous-flex performance. This heavy-duty, multi-conductor assembly is precision-built utilizing premium Trex-Onics 34-conductor 20 AWG cable combined with industrial-grade Hirose 34-pin connectors.

While this specific configuration is built to a 120-inch (10-foot) length, we specialize in complete customization. We can build this cable to any custom length and map it to any custom pin-out specification your application requires. Whether you need exact point-to-point wiring, specific grounding configurations, or split-out leads, our team builds it to your exact schematic.

Key Performance Characteristics & Specifications

• Cable Construction: Trex-Onics 34-Conductor (34C), 20 AWG heavy-duty high-flex bulk cable.
• Conductor Details: Fine-stranded bare copper conductors for maximum flex life and resistance to mechanical fatigue.
• Connector Hardware:
• Hirose P-1634A-CA(50) – Rugged plug shell with top-cable entry and secure locking mechanism.
• Hirose P-1634BA(09) – 34-Pin Male Plug insert with durable prong contacts.
• Hirose S-1634A(09) – 34-Pin Female Socket insert with highly reliable ribbon-style contacts.
• Continuous Flex Bend Radius: Designed for dynamic installations with a tight bend radius (typically 8x to 10x the cable outer diameter depending on application tracking).
• Environmental Resistance: Heavy-duty outer jacket provides superior resistance to industrial oils, coolants, chemical cutting fluids, abrasion, and repeated mechanical stress.

Target Applications

This custom high flex cable assembly is designed for heavy industrial environments requiring reliable data and power transmission during constant motion:

• Custom Robotic Cables: Multi-axis robotic arms, pick-and-place systems, and articulated automated machinery.
• Cranes & Festoon Systems: Power track and cable carrier trays where continuous linear flexing occurs.
• CNC & Machine Tooling: Connection lines for automated mills, lathes, and high-speed routing machinery exposed to harsh lubricants.
• Factory Automation: Conveyor tracking systems, material handling equipment, and automated inspection stations.

Alternative High-Flex 20 AWG Cables

Compatible 34-Pin Ribbon/Prong Connectors

Expanded Build Capabilities: 10 Similar Cables & Connectors We Build With

If your project requires alternative specs, we can substitute or build custom high-flex cables using any of the following industry-standard components:

Other High-Flex Cable Types Available for Custom Assemblies

1. Igus Chainflex CF140 Series (Continuous motion control)
2. Lapp Group Olflex-FD 890 / 890 CY (Robotic flexing shielding cables)
3. Alpha Wire Xtra-Guard Flex (Torsion resistant robotic cable)
4. Belden MachFlex HH Series (High-flexibility automation lines)
5. Trex-Onics Extreme Flex Power & Control Cables
6. SAB North America SABix Ultra continuous flex line
7. Southwire Viper Extreme Flex Control cords
8. TPC Wire & Cable Super-Trex Premium multi-conductor wire
9. Helukabel Multiflex-CY high-flex shielded control wire
10. Lutze Silflex FBP / Driveflex flexible VFD and motor cables

Other Industrial Multi-Pin Connectors Available for Custom Configurations

1. Hirose 1600 Series (Full range of 8, 12, 16, 20, 24, 28, 34, 45, and 60-pin variants)
2. Amphenol 57-30340 (34-Pin classic blue ribbon plug)
3. Cinch / Jones P-2412-DB / S-2412-SB Series heavy duty connectors
4. Harty / Han E Series Multi-pin heavy duty modular inserts
5. TE Connectivity / AMP AMPLIMITE Series Subminiature D-Connectors
6. Molex CRS/CMC blind-mate multi-pin industrial wire-to-board plugs
7. ITT Cannon Trident Series multi-way ring locking circular/rectangular systems
8. LEMO B-Series / K-Series rugged multi-pin keyed circular connectors
9. Souriaau / Eaton Trim Trio industrial multi-contact connectors
10. Phoenix Contact PLUSCON heavy-duty rectangular industrial connectors

If you have a need for something similar please get in touch with us as we'd love the chance to earn your business too! 

Call 1-800-273-9556 or email sales@cablesforless.com for pricing - more information.